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Custom Mailer Boxes

Order Custom Mailer Boxes made from durable corrugated cardboard and come with self-locking tabs that don’t require any adhesive tape for assembly. They are strong and ready to ship packages meant for safe transportation of items in an elegant way during unboxing. Customize their size and printing, along with fine finishes and inserts, according to your brand’s needs.

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Our Custom Mailer Boxes Collection

Find custom mailer packaging for e-commerce, subscription boxes, retail products, gifts, and PR kits with personalized sizes, printing, materials, and protective structures.

Custom Corrugated Mailer Boxes

Custom Corrugated Mailer Boxes

Securely ship your products with our custom corrugated mailer boxes. We at Pack Prestige offer custom printed boxes made from…

Custom Kraft Mailer Boxes

Custom Kraft Mailer Boxes

A custom kraft mailer box combines kraft paper and corrugated cardboard. It has an auto-lock and tuck-end base for shipping…

Custom Black Mailer Boxes

Custom Black Mailer Boxes

Black mailer boxes are self-sealing paperboard boxes colored or printed in black ink that preserve retail products during transport. Our…

Custom White Mailer Boxes

Custom White Mailer Boxes

Custom white mailer boxes are protective cardboard containers designed to protect retail goods in transit. We construct these boxes using…

Custom Boxes By Types

Check out the popular Types for  packaging to match your product and brand requirements.

 

Ready to Create Custom Packaging for Your Brand?

Get a free quote and 3D mockup for your custom boxes today.

Why Choose Pack Prestige for Custom Packaging?

Pack Prestige delivers custom packaging boxes with free design support, fast turnaround, free shipping, and no minimum order for retail and e-commerce brands across the USA. 

Free Shipping

Free Design Support

Get free design support from our in-house design team and a free dieline template and artwork.

Fast Turnaround

Fast Turnaround

We deliver your completed order within 8–10 business days.

Free Design Support

Free Shipping

We provide custom-printed boxes with free shipping all across the USA.

Eco-Friendly Material

Eco-Friendly Material

We use recyclable Kraft materials and soy-based inks to fulfill your sustainable packaging requirements.

No Minimum Order

No Minimum Order

You can order custom packaging in any quantity as per your needs.

Premium Quality

Premium Quality

Explore custom boxes that are stylish and functional, perfectly crafted to showcase, store, and protect your products.

What Are Custom Mailer Boxes?

Custom mailer boxes are made for shipping and retail presentation, as well as PR kits and subscription services. They feature a self-locking and tape-free design along with interlocking sides that fold together. This box acts as high-end brand packaging that grabs the eye of customers, where brands can make the boxes into art inside out.

What Styles of Custom Mailer Boxes Are Available?

Pack Prestige offers you different varieties of custom mailer box styles for a balance of rugged transport protection with an impactful experience. Each structural design includes distinct folding and locking tabs that can cater to different products for retail displays. With proper selection of the layout, you can improve the efficiency of packaging as well as ensure that your items reach you safely.

  • Front Tuck mailers
  • Earlock mailers
  • Easy-fold variable-depth mailers

Personalization Options for Custom Mailer Boxes

Custom mailer packaging boxes offer an extensive array of customization options that turn simple boxes into high-impact packaging. From interior walls to exterior surfaces, every detail is customized with advanced techniques, such as printing, finishes and add-ons. We upgrade every box according to the product’s shape, size and style. This allows any business to tell their side story on the boxes for a customer’s attention.

High-Definition Interior and Exterior Printing Options

We use high-definition printing techniques to apply vibrant logos, designs and the brand’s name and information across the custom printed mailer boxes. Our boxes reveal the brand’s message itself, providing unboxing engagement.

Here’s what you get with our most unique color printing options:

  • CMYK printing
  • Pantone printing

We offer printing options for your boxes. You can pick what suits your packaging the most:

  • Offset printing
  • Digital printing

Premium Surface Coatings and Laminations

We apply a protective, soft-touch, high-gloss or matte film across the outer cardboard. Our boxes are customized with moisture-resistance material, eliminating fingerprint smudges during delivery. We pair the color saturation with spot UV to highlight the logos, trademark and the brand’s message on the boxes. Our custom mailer boxes process grabs the attention of your customers and improves your sales.

Check what we have on the list:

  • Soft-touch lamination
  • High-gloss lamination
  • Spot UV
  • Matte lamination

Functional Add-Ons

Our stamp-foiling press with a gold or silver effect creates a prominent visual and a luxury touch to your packaging. It includes a tier-in-built strip that can peel the package with no hassle and the details on the box are safe. These elements will leave an impression on your customers right from the time the packages are delivered to them.

See what’s included:

  • Foil stamping
  • Tier-in-built strip
  • Custom inserts
  • Window cut-outs
  • Ribbon pulls
  • Custom compartments and dividers

Common Dimensions of Custom Mailer Boxes

Our standard mailer boxes are specifically designed to minimize dimensional weight, an ideal choice for common retail goods. We offer three core dimensions that can easily accommodate any product. You can use any of the following sizes according to your product; if so you would like a choice, let us know:

Size Suggested Dimension Suitable Products
Small 6″ × 4″ × 2″ Jewelry and makeup products such as electronic gadgets and presents
Medium 8″ × 6″ × 3″ Clothing and skincare kits along with books and regular e-commerce orders
Large 12″ × 9″ × 4″ Shoes and clothing kits along with large retail orders

Materials Options for Custom Mailer Boxes

Our mailer boxes have been made from high-quality sustainable paperboard which provides both strength and visibility to identify your brand. Not only that, these boxes are strong but lightweight as well and can withstand any pressure.

Here’s the breakdown:

Kraft Paperboard

Material is recyclable but strong enough to protect any product inside the box. The eco-friendly structure is an ideal choice for packaging.

Corrugated Mailer Box

This option has a thick-layer structure utilizing resilient E-flute or B-flute to absorb any shock or resistance during conveyance.

What Are the Benefits of Custom Mailer Boxes?

Custom mailers make every delivery seem special for you. It ensures that the product reaches you safely while also delivering your message right to your customer’s door. The self-locking ability enables your product to be assembled inside without the need for tape.

It makes your packaging memorable during unboxing and also makes it a safe delivery at the doorstep. These boxes boost customer loyalty and promote your class in the market, boosting more sales.

  • Enhanced Brand Identity
  • Superior Product Safety
  • Eco-Friendly Value
  • Cost-Efficient Plan

Industries That Use Custom Mailer Boxes

Custom-printed mailer boxes are widely used for packaging many types of products in varied industries when the objective is protection for the product being mailed and then a touch of personalization for the shipping.

The following types of markets are available including luxury retail and digital, that offer goods at a low price.

  • Subscription Box Services
  • E-commerce Retail & Apparel
  • Cosmetics & Superior Skincare
  • Electronics & Gadget Accessories
  • Food, Beverage & Gourmet Treats
  • Health, Wellness & Supplements
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Frequently Asked Question

Get quick answers about custom packaging and ordering.

What is the minimum order quantity for custom mailer boxes?
The minimum order size required for making mailer boxes is precisely one piece. Since there is no minimum order restriction, you can place an order for a single mailer box as a sample.
Yes, you can customize the interior length and width, along with the depth, of a mailer box. This exact size ensures that there is no unnecessary space and this also reduces the cost of transportation.
Yes, these mailer boxes are perfect for normal e-commerce shipping. The mailers have strong corrugated walls to survive shipping through regular carriers readily available at your locations.
The mailer box has a dual purpose: mail transport and presentation for business, resulting in an immediate reveal experience. Suitable for subscription boxes and beauty goods, clothing and other light retail items.
A mailer box is a lightweight and easy to seal box for small items. Further, a shipping box is a taped carton, which is constructed to safeguard large goods in transit.
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This mismatch can result in using a box that’s unnecessarily large, leading to less secure packaging during transit.