Custom white mailer boxes are protective cardboard containers designed to protect retail goods in transit. We construct these boxes using kraft and rigid board, along with cardstock and corrugated materials for a stable structure.
The packaging prevents structural damage from physical crushing during shipping and handling. You can customize these white boxes to any dimensions, logo, and design requirements. E-commerce businesses and electronics brands deploy these mailers for reliable distribution. Fill out our quote form to finalize your order.
Getting custom packaging boxes with Pack Prestige is simple and faster! Just follow our 4-step process and your premium packaging is flat-shipped to you with a quick turnaround time.
Select your box style, shape, size, dimensions, material types, and order quantities.
Upload your artwork, dieline, logos, colors, and full branding details for approval.
Review your 2D and 3D digital mock-up files, then approve your final proofs promptly.
We carefully produce, securely pack, and safely ship your order to your door on time.
Below are the styles of white mailer boxes suitable for e-commerce, retail, and PR packaging, based on various closures and structures, from a tuck-end shipper with no tape to a lift-off two-piece box.
The right style varies based on the weight of the product, the order of unboxing, and whether the product needs to be visible before the box is opened. Whichever structure you select, all styles share the same print, finishing, and insert options.
Custom white mailer boxes are available in regular and customized options to accommodate products such as clothing, cosmetics, books, and product bundles within retail or e-commerce.
Regular size options cover most orders of single items and small bundles without customization fees. Brands with irregular or multi-part products typically go straight to custom L x W x H sizes instead.
Measurements are typically 8″ x 5″ x 3″, suitable for jewelry, cosmetic packaging, and individual accessory packing.
Measurements range around 12″ x 9″ x 4″, suitable for clothing, books, and small gift packs.
Sizes are approximately 16″ x 12″ x 6″, suitable for combined product packs and subscription packs.
Any L x W x H dimension is available with no minimum order for customized sizes. We manufacture white mailer boxes according to the submitted measurements with no case-pack requirements.
Custom white mailer boxes can be customized in shape and size, printing and finishing, and structural style to match your brand’s packaging system.
Custom white-printed mailer boxes are manufactured using four basic materials depending on the product weight, fragility, and structure required. Each material has a different thickness and finish that affects shape-retention and printing.
Fluting provides added crush resistance for transportation and stacking, while white liners give a flat, printable surface.
A white coating sits on top of the natural kraft liner, giving an even white printable surface with the weight of kraft stock.
This lightweight material allows for folding carton-style mailing items for retail products without needing corrugated material.
This material holds its shape and suits two-piece mailer boxes for gift sets or PR packaging.
White mailer boxes offer four print process choices, separated into color process options and production quantities. Consider the artwork you want printed and how many units you need.
The CMYK process uses four inks to create full-color artwork or photography printed directly onto the exterior or interior panels of the white box.
This process keeps your brand color consistent every production run because it uses pre-mixed ink for one specific color.
This method uses no plates and is recommended for small production numbers, even a single-unit order.
Offset printing transfers ink from a plate cylinder to the box. It works best for bigger runs, where cost per unit goes down.
Surface finishes and add-ons set both the visual appearance and function of custom white mailer boxes. Finishing affects texture and shine, while add-ons protect products and close the box.
Film applied to the printed part of the panel. Matte lamination gives a non-reflective surface; gloss lamination gives a reflective surface that highlights colors.
A velvet-textured film applied to the exterior panel surface of the box.
A high-gloss coating applied to a logo or wordmark on the lid panel’s matte background.
A raised or recessed impression made on a logo, pattern, or text on the lid panel.
Corrugated, foam, or kraft inserts keep products in their designated place inside the white mailer box, preventing multiple items from shifting during shipping.
A die-cut window in the lid panel has a PET/acetate patch that keeps the product visible before the package is opened.
These closure options suit two-piece and rigid white mailer boxes, ideal for gift sets and premium PR mailers.
Businesses choose us because each white mailer box is manufactured as a full production run with no case pack included. Every design gets a free 3D mockup and a free dieline template before production begins, to confirm the print layout.
Fast production takes 6-8 days, while regular production takes 8-10 days. No die or plate fees ever apply, and shipping is free across the USA.
Ready to design your white mailer boxes? Get a free quote and a free 3D mockup with no minimum order quantity.
| Specifications | Details |
|---|---|
 Dimensions | Available in Any Custom Size and Shape |
 Material Options | Cardstock, Eco-Friendly Kraft, Bux Board, E-Flute Corrugated (10pt–28pt / 60lb–400lb) |
 Printing Options | No Printing, Digital, CMYK, PMS (Pantone), Screen, Offset, Water- and Soy-Based Inks, Full Color, 1 to 4 Color, Custom Printing |
 Printing Sides | Inside, Outside, Both Sides |
 Finishing Options | Matte, Gloss, Aqueous Coating, Soft Touch |
 Add-ons | Embossing, Debossing, Foiling, Spot UV, Inserts, Dividers, Window Cuts, Drawers |
 Production Features | Die Cutting, Gluing, Scoring, Perforation |
 Sustainable Choices | Recycled Materials, Eco-Friendly, Biodegradable Packaging |
 Proof | Free 3D Mockup, Free Die Line Template, Flat View, Physical Sample (on Request) |
 Quantity | No Minimum Order (Quantity Starts from 1) |
 Turnaround | Standard: 8–10 Days, Rush: 6–8 Days |
 Shipping | Free US Shipping |
Tell us your requirements and get a personalized Packaging quote.
Explore materials, printing, finishing, and add-on options to create boxes that fit your product and brand.
Got a question? Browse our FAQs for quick answers.
There is no minimum order quantity. You may order just one box according to your business needs.
Yes. You can choose rush production and receive your order in 6 to 8 days, while standard production takes 8 to 10 days.
No. We do not charge any die or plate fees, and you also get a free 3D mockup and die-cut templates from our design support team.
Yes. Custom packaging lets you change the total package size and shape as well as the design and logo placement.
Yes. The combination of corrugated fluting and custom internal inserts prevents physical compression or movement that could damage the product.
