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Custom Vial Boxes

Our custom vial boxes offer safe and flexible packaging options for laboratory samples or protecting antiques, with several customization options to design your boxes to your needs.

The boxes are made from corrugated, kraft, or chipboard material. Foam lining and tuck-end or hinged lids prevent breakage and leakage of vials. Size, printing, and finishing can all be customized to your brand’s needs.

Get in touch with us when ordering vial boxes in a cost-effective and efficient way.

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Free Shipping

Free Design Support

Fast Turnaround

Fast Turnaround

Eco-Friendly Material

Eco-Friendly Material

No Minimum Order

No Minimum Order

No Die & Plate Charges

No Die & Plate Charges

How To Order Boxes in 4 Steps

Getting custom packaging boxes with Pack Prestige is simple and faster! Just follow our 4-step process and your premium packaging is flat-shipped to you with a quick turnaround time.

1

Choose Box Style & Size

Select your box style, shape, size, dimensions, material types, and order quantities.

2

Upload Design Artwork

Upload your artwork, dieline, logos, colors, and full branding details for approval.

3

Approve Digital Proof

Review your 2D and 3D digital mock-up files, then approve your final proofs promptly.

4

Production & Delivery

We carefully produce, securely pack, and safely ship your order to your door on time.


What Are Custom Vial Boxes?

Vial boxes are custom cartons made of corrugated material, kraft material, or chipboard, designed to hold one or several vials in place during transportation and storage.

The design uses die-cut templates, foam blocks, and cardboard inserts matched to the vials’ diameter, keeping bottles from moving or bumping into each other during the journey.

Structure, printing, and finishes are determined by the vials and label location. Every design is verified with a free 3D mockup and dieline sample before production, and orders start from one piece, so a startup producing one formula and a lab delivering a batch can each order just enough.

Styles of Custom Vial Boxes

These styles suit packaging for pharmaceuticals, cosmetics, and laboratory items.

Tray Insert Vial Boxes

A foam or cardboard die-cut tray with pre-arranged spaces holds vials inside one box.

Two-Piece Vial Boxes

Two pieces, lid and base, with the lid removable entirely for easy access to the vial.

Sleeve Vial Boxes

An outer sleeve contains a die-cut tray where the vial sits.

Display Vial Boxes

An open-face counterbox lets several boxed vials stand upright at once.

Window Vial Boxes

A die-cut window with a clear PET/acetate patch.

Foam Insert Vial Boxes

A molded or die-cut foam block with vial cavities enclosed within the shell.

Standard Sizes for Custom Vial Boxes

Vial boxes can be customized in various sizes to contain vials of any size for pharmaceutical or laboratory use.

Size Dimensions Brands
Small 1.5 in x 1.5 in x 3.5 in Essential oil samples, tincture vials, and perfume testers
Medium 4 in x 3 in x 3 in Skincare serum sets and small pharmaceutical kits
Large 8 in x 6 in x 3 in Lab sample batches and clinical trial kits

Customizing Options for Custom Vial Boxes

Vial boxes can be fully customized in shape, size, printing, and finishing, depending on the number of vials and brand image.

Material Options for Custom Vial Boxes

Custom vial boxes accommodate vials of various sizes and packaging requirements, offering flexibility in design and size with printing and finishes.

Corrugated Board

E-flute or B-flute corrugated board protects against crushing during shipping and warehousing.

Kraft Paper

An uncoated stock used for single-vial retail cartons.

Rigid Chipboard

A premium-grade, non-collapsible board for two-piece or magnetic closure vials.

Cardstock

Used for small folding cartons or retail packs for single units.

Printing Options for Custom Vial Boxes

We offer different printing approaches for branding and product information on custom-printed vial boxes.

Color Options

  • CMYK Full-Color Printing
  • Pantone (PMS) Spot Color Printing

Printing Methods

  • Offset Printing
  • Digital Printing

Finishing and Add-On Options for Custom Vial Boxes

Custom vial boxes may include surface finishes and additional structures for product presentation and internal organization.

  • Matte and Gloss Lamination
  • Soft-Touch Coating
  • Spot UV Coating
  • Embossing and Debossing
  • Custom Inserts
  • Window Patching
  • Divider Trays

Industries That Use Custom Vial Boxes

Beyond safety, these cartons also serve as branding tools, with companies printing logos, directions, dosage, or application details.

  • Pharmaceutical and Healthcare Packaging
  • Essential Oils and Aromatherapy Packaging
  • Cosmetics and Skincare Packaging
  • CBD and Wellness Packaging
  • Laboratory and Research Packaging
  • PR Boxes Packaging

Why Brands Rely on Us for Packaging

Our custom vial boxes wholesale are designed around actual vial measurements, closures, and brand-specific requirements, with every design approved before production.

  • No minimum order required — orders can be placed for just one box
  • Design assistance with free 3D samples and dieline samples
  • Rush production in 6-8 business days, normal production in 8-10 business days
  • No die or plate costs
  • Free shipping on qualifying USA orders

Would you like to order custom vial boxes? Receive a complimentary 3D sample along with your free quote.

Custom Vial Boxes

Specifications Details
Dimensions Available in Any Custom Size and Shape
Material Options Cardstock, Eco-Friendly Kraft, Bux Board, E-Flute Corrugated (10pt–28pt / 60lb–400lb)
Printing Options No Printing, Digital, CMYK, PMS (Pantone), Screen, Offset, Water- and Soy-Based Inks, Full Color, 1 to 4 Color, Custom Printing
Printing Sides Inside, Outside, Both Sides
Finishing Options Matte, Gloss, Aqueous Coating, Soft Touch
Add-ons Embossing, Debossing, Foiling, Spot UV, Inserts, Dividers, Window Cuts, Drawers
Production Features Die Cutting, Gluing, Scoring, Perforation
Sustainable Choices Recycled Materials, Eco-Friendly, Biodegradable Packaging
Proof Free 3D Mockup, Free Die Line Template, Flat View, Physical Sample (on Request)
Quantity No Minimum Order (Quantity Starts from 1)
Turnaround Standard: 8–10 Days, Rush: 6–8 Days
Shipping Free US Shipping
Ready to Create Your Custom Packaging?

Tell us your requirements and get a personalized Packaging quote.

Get a Free Quote

Customize Your Boxes

Explore materials, printing, finishing, and add-on options to create boxes that fit your product and brand.

Material

Kraft packaging material

Kraft

Rigid packaging material

Rigid

Cardboard packaging material

Cardboard

Corrugated packaging material

Corrugated

Printing Methods

CMYK printing

CMYK

PMS printing

PMS

Digital printing

Digital Printing

UV printing

UV Print

Printing Sides

Inside printing

Inside Printing

Outside printing

Outside Printing

Both sides printing

Both Sides Printing

Plain packaging without printing

Plain

Finishing

Matte finishing

Matte

Gloss finishing

Gloss

Aqueous coating

Aqueous Coating

Soft touch finishing

Soft Touch

Add-Ons

Embossing add-on

Embossing

Debossing add-on

Debossing

Foil stamping add-on

Foil Stamping

Spot UV add-on

Spot UV

Packaging inserts

Inserts

Packaging dividers

Dividers

Window patches

Window Patches

Frequently Asked Question

Got a question? Browse our FAQs for quick answers.

What Is the Minimum Order Quantity for Custom Vial Boxes?

There is no minimum order quantity. An order can be processed starting at one unit, so a box can be made even for a single item.

Rush production takes 6-8 days, while regular production takes 8-10 days after file approval.

Yes, custom vial boxes can be printed with logos, batch numbers, and product information using CMYK or PMS colors.

Yes, foam inserts, cardboard inserts, and molded plastic trays are available, cut to the size of the vials.

Yes, free shipping is provided on qualified orders to the United States.

Get In Touch
Get Your Custom Box Quote in Minutes

This mismatch can result in using a box that’s unnecessarily large, leading to less secure packaging during transit.